The question of why manhole covers are typically round (in some countries) was made famous by Microsoft when they began asking it as a job-interview question. Originally meant as a psychological assessment of how one approaches a question with more than one correct answer, the problem has produced a number of alternative explanations, from the tautological (“Manhole covers are round because manholes are round.”) to the philosophical.
Reasons for the shape include:
- A round manhole cover cannot fall through its circular opening, whereas a square manhole cover may fall in if it were inserted diagonally in the hole. The existence of a “lip” holding up the lid means that the underlying hole is smaller than the cover, so that other shapes might suffice. (A Reuleaux triangle or other curve of constant width would also serve this purpose, but round covers are much easier to manufacture.)
- Round tubes are the strongest and most material-efficient shape against the compression of the earth around them, and so it is natural that the cover of a round tube assume a circular shape.
- A round manhole cover has a smaller surface than a square one, thus less material is needed to cast the manhole cover, meaning lower cost.
- The bearing surfaces of manhole frames and covers are machined to assure flatness and prevent them from becoming dislodged by traffic. Round castings are much easier to machine using a lathe.
- Circular covers do not need to be rotated to align with the manhole.
- A round manhole cover can be more easily moved by being rolled.
- A round manhole cover can be easily locked in place with a quarter turn (as is done in countries like France), which makes them hard to open without a special tool. Lockable covers do not have to be made as heavy, because traffic passing over them cannot lift them up by suction.
Source: Ultra Facts